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Brockfield, Durfold Wood, Plaistow, Billingshurst, West Sussex, RH14 0PL 

Magnetising Tooling
& Magnetic Assemblies

High-Energy Magnetic Systems and Component Design for Semiconductor and Materials Applications

At Magnet Methods, we provide specialist expertise in the design of permanent magnet assemblies, and the high energy pulse magnetising fixtures used to magnetise them post-assembly. Our work supports manufacturing production processes where post-assembly magnetisation can reduce costs, improve reliability and reduce the risks associated with handling individual powerful magnets.

Our engineering approach integrates pulsed power dynamics, magnetic field, stress and thermal modelling to deliver magnetising tooling designs capable of operating under extreme conditions. These systems are developed in collaboration with industry partners and tailored to meet specific requirements from producing one-off prototypes to high throughput, high reliability production environments.

Our capabilities

Technical Domains of Expertise

Pulse Discharge Magnetising Tooling

Pulse Magnetising System Design: Engineering of magnetising fixtures for high-coercivity materials, incorporating pulse shaping, coil geometry optimisation, thermal and stress management strategies.

Collaborative Development with Magnet Applications: Integration of magnetic and mechanical designs with Magnet Applications magnetisers to achieve consistent magnetisation profiles across complex geometries and high production volumes.

Fixture and Process Validation: Simulation-led analysis of magnetic field distribution and magnetic/thermal stress under pulsed excitation, ensuring repeatable performance effective heat transfer and tooling longevity.

Rare Earth Magnet Assemblies

Designing for Post Assembly Magnetisation: Supporting both product development and manufacturing activities with guidance on the feasibility of post-assembly magnetisation.

Development of machines incorporating magnet assemblies and multipole permanent magnets.

Providing guidance on the measurement of magnet properties and generating goods inwards style test procedures for individual magnets and magnet assemblies.

These systems are deployed in semiconductor fabrication, materials research and high-energy physics facilities where electromagnetic performance and mechanical reliability are critical.

Why Collaborate With Magnet Methods?

Specialist Knowledge in High-Energy Magnetic Systems: Deep expertise in pulse magnetisation, design of permanent and electromagnet assemblies for wafer conditioning and magnetic field shaping for advanced industrial and research applications.
Simulation-Led Engineering: Use of electromagnetic FEA, transient analysis and mechanical modelling to validate system performance under operational conditions.
Application-Specific Design Philosophy: Solutions tailored to the constraints imposed by processing hardware, including high-voltage, high-vacuum and high-precision environments.
Proven Performance in Semiconductor and Materials Sectors: Our tooling and component designs have supported innovation in ion implantation, magnetic material processing and beamline performance.